44. Oxygen transfer was measured in a stirred tank bioreactor using dynamic method. The dissolved oxygen tension was found to be 80% air saturation under steady state conditions. The measured oxygen tensions at 7 s and 17 s were 55% and 68% air saturation, respectively. The volumetric mass transfer coefficient KLa is __________ s−1.

44. Oxygen transfer was measured in a stirred tank bioreactor using dynamic method.
The dissolved oxygen tension was found to be 80% air saturation under steady state conditions.
The measured oxygen tensions at 7 s and 17 s were
55% and 68% air saturation, respectively.

The volumetric mass transfer coefficient
KLa is __________ s−1.

Volumetric Mass Transfer Coefficient KLa Calculation in a Stirred Tank Bioreactor

The volumetric mass transfer coefficient KLa in a stirred tank bioreactor
can be calculated using the dynamic (gassing-out) method.
From the given dissolved oxygen tension data, the calculated value is
0.07339 s−1, which corresponds to Option B
in standard biochemical engineering MCQs.

Dynamic Method Explained

The dynamic method involves temporarily reducing the dissolved oxygen (DO) concentration,
usually by nitrogen sparging, and then observing its recovery after re-aeration.
The oxygen balance follows:

C(t) = C* (1 − e−KLa·t)

where:

  • C(t) = dissolved oxygen at time t (% air saturation)
  • C* = steady-state dissolved oxygen (% air saturation)
  • KLa = volumetric mass transfer coefficient

Rearranging logarithmically:

ln((C* − C(t)) / C*) = −KLa · t

Hence:

KLa = − Δln(C* − C) / Δt

Step-by-Step Calculation

At t = 7 s: C = 55%
Driving force = 80% − 55% = 25%
At t = 17 s: C = 68%
Driving force = 80% − 68% = 12%
ln(25/80) = ln(0.3125) ≈ −1.163
ln(12/80) = ln(0.15) ≈ −1.897
Δln = −1.897 − (−1.163) = −0.734
Δt = 17 − 7 = 10 s
KLa = −(−0.734)/10 = 0.0734 s−1
0.07339 s−1

Option Analysis

  • 7.339 s−1: Incorrect. Unrealistically high for bioreactors and ignores logarithmic normalization.
  • 0.07339 s−1: ✅ Correct. Matches the dynamic method calculation.
  • 0.339 s−1: Incorrect. Overestimates due to improper handling of driving force.
  • 7339 s−1: Incorrect. Decimal misplacement and physically impossible.

KLa Fundamentals

The volumetric mass transfer coefficient quantifies oxygen transfer:

OTR = KLa × (C* − C)

In stirred tank bioreactors, KLa depends on agitation speed, aeration rate,
impeller design, and broth rheology.

Practical Applications

  • Bioreactor design and scale-up
  • Optimization of aerobic fermentations
  • Production of antibiotics, enzymes, and biomass
  • Control of dissolved oxygen using DO probes

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