β-Galactosidase bound to DEAE-cellulose is used to hydrolyze lactose to glucose and galactose in a plug flow bioreactor with a packed bed of volume 100 liters and a voidage (ε) of 0.55. The K'm and V'max for the immobilized enzyme are 0.72 g l−1 and 18 g l−1 h−1, respectively. The lactose concentration in the feed stream is 20 g l−1, and a fractional conversion of 0.90 is desired. Diffusional limitations may be ignored. Q.55 The feed flow rate required for the above bioconversion will be (A) 50 l h−1 (B) 55 l h−1 (C) 137 l h−1 (D) 550 l h−1

β-Galactosidase bound to DEAE-cellulose is used to hydrolyze lactose
to glucose and galactose in a plug flow bioreactor with a packed bed
of volume 100 liters and a voidage (ε) of 0.55. The K’m and
V’max for the immobilized enzyme are
0.72 g l−1 and
18 g l−1 h−1, respectively.
The lactose concentration in the feed stream is
20 g l−1, and a fractional conversion of 0.90 is desired.
Diffusional limitations may be ignored.

Q.55 The feed flow rate required for the above

bioconversion will be

(A) 50 l h−1

(B) 55 l h−1

(C) 137 l h−1

(D) 550 l h−1

Feed Flow Rate Calculation for Lactose Hydrolysis in a Plug Flow Bioreactor

Immobilized enzyme reactors are widely used in biochemical engineering due to their stability and
reusability. In this problem, β-galactosidase immobilized on DEAE-cellulose is used to hydrolyze lactose
in a plug flow bioreactor (PFR). The objective is to calculate the feed flow rate required to achieve
a desired fractional conversion using Michaelis–Menten kinetics.

Given Data

  • Packed bed volume = 100 L
  • Voidage (ε) = 0.55
  • Effective liquid volume = 55 L
  • Feed lactose concentration (S0) = 20 g L-1
  • Desired fractional conversion (X) = 0.90
  • Km = 0.72 g L-1
  • V′max = 18 g L-1 h-1
  • Diffusional limitations are neglected

Design Equation for Plug Flow Bioreactor

For a plug flow bioreactor following Michaelis–Menten kinetics, the space time (τ) is given by:


τ = (1 / V′max) [ Km ln(1 / (1 − X)) + S0X ]

Step-by-Step Calculation

Substituting the given values:

τ = (1 / 18) [ 0.72 ln(1 / 0.1) + 20 × 0.9 ]

ln(10) = 2.3026

τ = (1 / 18) (1.66 + 18)

τ = 19.66 / 18 = 1.09 h

Feed Flow Rate Calculation

Space time is related to flow rate as:

τ = V / Q

Q = 55 / 1.09 ≈ 50.4 L h-1

Correct Answer

(A) 50 L h-1

Explanation of All Options

Option (A) 50 L h-1:
Correct. This flow rate provides sufficient residence time to achieve 90% conversion based on
Michaelis–Menten kinetics.

Option (B) 55 L h-1:
Incorrect. This slightly overestimates the flow rate and reduces the residence time below the
required value.

Option (C) 137 L h-1:
Incorrect. Such a high flow rate results in very low residence time and insufficient conversion.

Option (D) 550 L h-1:
Incorrect. This value completely ignores enzymatic kinetics and would lead to negligible conversion.

Conclusion

Using the plug flow bioreactor design equation with Michaelis–Menten kinetics, the feed flow rate
required to achieve 90% lactose conversion is 50 L h-1.

 

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